Prescription received
Your case enters the lab with the appliance family and clinical directions you submitted.
Clear appliance lab
Custom appliances for orthodontic, pediatric, and general dental practices
Prescribed appliances made from your digital scans — 3D-printed and hand-finished in our Port Jefferson Station lab.
Already a Clear Fusion Lab partner? Start a case →
Proven at scale
47 years of appliance work, checked case by case
47 yearsof custom appliance fabrication
600,000+appliances made
Most appliances ship in 3–5 business daystracked from scan receipt to output
Seven-point inspectioncompleted before every appliance ships
Every case ships under the Perfect Fit Warranty.
01 Process
Digital scan to hand-finished appliance
Every case moves through the same five checkpoints—prescription review, scan review, fabrication, hand finishing, and delivery—with people checking the work at each stage.
Scan reviewed
Your digital scan is checked against the prescription before fabrication starts.
Appliance fabricated
Printed from your scan and built to the prescription path—custom work, not stock blanks.
Hand finished
Technicians smooth edges and check fit after the print, so no case ships as unattended automation.
Delivered or held
Finished appliances ship to your practice or wait for pickup from Port Jefferson Station.
Who we serve
One lab across specialty, pediatric, and general practice
Each practice type has a primary appliance mix—and adjacent families many practices consolidate through one lab. Browse the catalog when you are ready to expand what you order.
Orthodontic practices
Expanders, retainers, aligners, and fixed work fabricated to your digital prescription.
Also browse: night guards through the same catalog and intake path.
Pediatric dental practices
Habit appliances, space maintainers, expanders, and retainers for pediatric dental casework.
Also order: retainers and space maintainers under one scan workflow.
General dental practices
Night guards, bite plates, retainers, and bleaching trays without a separate vendor for every family.
Often next: bleaching trays or retainers under one intake path.
Explore appliances
Start with one need—discover the adjacent family
The eight appliance families share one intake path. Begin with the family that fits today's case, then browse the adjacent categories practices often consolidate through one lab.
Cross-category ordering stays practice-level: families are discovered through the same catalog and intake path, not prescribed as patient treatment sequences.
Retainers
Removable and fixed retainers for orthodontic and general dental retention workflows.
View in the catalogAligners
Clear sequential aligners fabricated from digital scans and prescription details.
View in the catalogExpanders
Rapid and slow palatal expanders for orthodontic and pediatric arch development.
View in the catalogNight guards
Hard, soft, and dual-laminate occlusal guards for bruxism-management workflows.
View in the catalogHabit appliances
Pediatric habit appliances fabricated from digital scans and prescription details.
View in the catalogSpace maintainers
Fixed and removable space maintainers for pediatric cases.
View in the catalogBite plates
Bite plates for occlusal support workflows in general dental practices.
View in the catalogBleaching trays
Custom bleaching trays fabricated from digital scans and prescription details.
View in the catalogSee how one lab relationship covers orthodontic, pediatric, and general dental workflows
Explore appliance families, cross-category adjacency, and practice-level ordering guidance.
View the full appliance catalogReady to send a case?
Open doctor login for intake, or keep browsing the full appliance catalog first.
Relationship
The team behind your team
Your cases are reviewed, fabricated, and finished by the same lab, case after case—not a rotating queue of vendors.
For your practice
Doctor resources, one click away
Everything a practice needs to work with the lab, gathered in one place.
Reach the lab
Questions about a case or the catalog—call, email, or write.
- 631-642-1900
- hello@clearfusionlab.com
- 11 Roosevelt Avenue
Port Jefferson Station, NY 11776
Ready when your next prescription is
Open doctor login for case intake, or review the appliance catalog first. Questions about catalog fit? Port Jefferson Station is easy to reach.
Email hello@clearfusionlab.comor call 631-642-1900